Electronic digital Component Quality Testing Applying High Resolution Microscopy

In the past many months, there has been a lot of press insurance surrounding the use of counterfeit electric components. This was further displayed by the discovery of a lot of counterfeit components being within US military products.

Phony components are created by the pursuing process; broad removal, grinding, blacktopping and remarking as well as a detailed clean up of solder and the package to make it appearance legitimate. These components cause a real threat to the business as once in a technique, are highly likely to fail any time being used. This is the reason that the breakthrough discovery of them in military merchandise has hit the industry over-time. The US military are putting into action very tough procedures to help you illuminate these components as well as punish those distributing these people.

Using a High Resolution Microscope is one method in which electronic component manufacturers can detect counterfeit ingredients. This equipment can help disclose quality issues such as lead/ball alignment, ball height, aspect marking methodologies, laser burn up, sanding marks and solder flaws. By testing for those signs a company can evaluate if a component has been legitimately built, or has been tampered along with and resold (counterfeit).

A superior resolution microscope such as the Keyence VHX600 series is designed to present ultra-deep and high definition declaration. This equipment can provide 3 DIMENSIONAL images which increase the a higher level depth a component can be viewed within, multi-angle imaging, real time advancement and built in display. This kind of sophisticated technology allows users to view a component in a plethora of ways to determine its reliability.

The microscope will be used to measure the markings on the factors in a high detail. Ingredients that are not counterfeit should be absolutely immaculate with precise and also identical markings. Although some bogus suppliers are very skilled inside hiding their work, some are lacking quality equipment to carry out a good job.

If a part has a small hole inside, small enough that only some sort of microscope could detect the idea, then this is a sign how the component has been tampered together with. A counterfeit component may have been sanded down to damage of any original laser beam markings. This leaves the top of component very thin. If they then go to re-do typically the laser inscriptions the laserlight can then occasional burn smaller holes through the component exactly where it is so thin.

Other methods a supplier can keep an eye on electronic component quality incorporate, X-ray, ED-XRF and Decap. One form of this examining can sometimes not be enough. Some sort of supplier should have a multitude of solutions to check their components. For anyone who is about to use a new provider or distributor of digital components it is good undertake to confirm with them what good quality assurance systems they have in position.

Companies who ignore fakes, ignore the huge potential for important financial liability, and decrease of reputation, if counterfeits pass through to the production line.

Clever Electronics places quality with the forefront of all its surgical procedures by continuously investing in men and women, products and techniques. This allows us all to take confidence in the syndication of authentic and premium quality electronic components. It is vital if looking to use a new dealer, that you ask them what methods and equipment that have set up to ensure high quality components. In the event that all suppliers and distributers start taking responsibility for the elements they handle as an market, we can help reduce the amount of fake electronic components considerably.

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